When it comes to creating high-quality custom cabinetry, built-ins, and millwork, the materials play a crucial role in durability, aesthetics, and overall functionality. At Perris Woodworks, we utilize a CNC routing machine to process a variety of sheet goods. These machined parts are used for cabinet boxes, door and drawer faces and we even cut solid wood for custom counters and door pulls or profiles.
The typical sheet goods we work with include pre-finished UV-cured plywood, MDF (Medium Density Fiberboard), HDF (High Density Fiberboard), and melamine. In this post, we’ll break down how each material is manufactured, their benefits in cabinetry, and how they compare in terms of limitations.
UV Cured Pre-Finished Plywood
Manufacturing Process
Garnica UV plywood is a premium hardwood plywood, typically made from sustainable plantation-grown poplar. It features:
A core of lightweight, high-quality veneer layers for superior stability.
A UV-cured factory finish on both sides, providing a durable and uniform surface.
Benefits
Durability & Strength: Stronger than MDF or melamine, ideal for structural components.
Lightweight: Easier to handle and install compared to traditional hardwood plywood.
Pre-Finished Surface: Durable, scratch resistant and easy to clean.
Sustainable & Eco-Friendly: Often sourced from managed forests, making it an environmentally responsible choice.
Limitations
Higher Cost: More expensive than MDF or melamine
Limited Customization: The factory-applied finish limits additional finishing options
Prone to Splintering: Requires precise CNC tooling for clean cuts
Medium Density Fiberboard (MDF) & High Density Fiberboard (HDF)
Manufacturing Process
MDF is engineered by compressing wood fibers with resin and wax under high temperature and pressure. This results in a dense, smooth, and uniform board. The HDF that we use also has additives to the resin and wax that provides water resistance which clients often request for kitchen cabinets.
Benefits in Cabinetry
Smooth Surface: Ideal for painting and veneering due to its consistent texture.
Affordable: More cost-effective than hardwood plywood while still offering durability.
Easy Machining: Cuts cleanly on a CNC router, allowing for intricate detailing.
Drawbacks & Limitations
Heavy: Denser than plywood, making handling and installation more labor-intensive.
Less Structural Strength: Will sag under heavy loads compared to plywood
Melamine
Manufacturing Process
Melamine boards consist of a particleboard or MDF core with a heat-fused melamine resin top layer, creating a durable, moisture-resistant surface. When combined with heat and pressure, the chemical reaction creates a very hard and heat resistant surface.
Benefits in Cabinetry
Cost-Effective: One of the most budget-friendly sheet goods.
Durable & Scratch-Resistant: The hard surface resists stains, moisture, and daily wear.
Variety of Colors & Textures: Available in solid colors, wood grains, and textured finishes for design flexibility.
Drawbacks & Limitations
Weaker Core: Not as strong as plywood, making it unsuitable for load-bearing applications
Difficult to Repair: If scratched or damaged, repairs can be challenging compared to wood-based alternatives
Comparing the Materials: Which One is Right for Your Project?
Hardwood Plywood | MDF & HDF | Melamine | |
Durability | High | Moderate | Moderate |
Weight | Light | Heavy | Heavy |
Finish | UV-cured Clear Polyurethane | Unfinished | Melamine Laminate |
Moisture Resistance | Moderate | Low (HDF is High) | Low |
Machinability | Excellent (requires sharp tools) | Excellent | Can chip easily |
Best For | Structural components, high-end cabinetry, veneer finish | Painted cabinetry, detailed CNC work | Budget-friendly cabinetry, closet systems |
In Conclusion…
Each of these sheet goods serves a distinct purpose in custom cabinetry and millwork. The Garnica plywood we use is ideal for premium projects requiring strength and a natural wood finish. We build cabinet boxes and shelves from this material. MDF is excellent in painted applications with fine detailing and typically is used for doors and drawer faces. Finally melamine is a great budget-friendly option for functional storage solutions. By understanding their unique characteristics, we can help guide you to choose the right material for each project to ensure durability, beauty, and performance.
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